Materials to Maintain Your ZHP IIIII Hand Protection IIIII Tools to Maintain Your ZHP
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  1. #1
    Join Date
    Jan 1970
    Location
    Ocean County, NJ
    Posts
    7,273

    Let's Play A Little Game Called "Guess Which Cooling System Component Failed"

    Howdy boys and girls! Let's see who gets the winning guess.

    Relevant Info: 75K miles. Thermostat and water pump changed at 57,500. Expansion tank, hoses, and coolant temp sensor changed 3 weeks ago. All parts are OEM. Radiator is original.

    Upon completing the recent job she was filled with fresh coolant and bled. Drove her on a 200 mile round trip with no issues.

    Checked coolant level after that trip and needed to add about 2 ounces of coolant. I assumed that was due to an air bubble or the fluid settling out after the initial fill.

    Drove her on and off on shorter trips (< 30 minutes) for the next few weeks.

    Fast forward to today:

    Left for a funeral up in north Jersey (about 200 miles round trip). About 15 minutes into my drive and cruising comfortably north at highway speed I see the low coolant light come on. Temp needle was dead center.

    Fortunately I was right at an exit. I sliced to the exit and jumped right off into a parking lot and shut her down. Temp needle never moved off 12 oclock.

    Opened up the expansion tank and found her bone dry. A quick visual (looking down from the top of the motor) showed some coolant pooling on the top of the lower splash shield.

    Called the wife and had her check the garage floor. Sure enough, evidence of coolant leakage.

    I grabbed my trusty emergency coolant supply that I keep in the trunk and poured it in.

    I then began the 20 minute drive home (surface streets this time, no highway) with my eyes glued to the cluster.

    She made it home with no further indicator lights. Temp needle remained at 12 oclock.

    I parked her in the garage, hopped in the Mazda, and set about my day.

    I won't be able to get at the engine bay until Friday. I have my own suspicion of the cause but I figured we could all take a shot at blindly diagnosing before I get in there.

    Thoughts?
    -Be yourself; everyone else is already taken.
    ZHP Pre-Ride Briefing

    2005 ZHP, Alcantara, Silver Cube, Nav, Sharked, BMW Perf Intake, BMW Perf CF Strut Brace, CF Valve/Fuel Rail Covers,
    Shadowline Grills, CF Splitters, Fog Light Inserts, Euro-mirrors, CDV Delete, Beisan vanos, GAS DISA, BP Coded

  2. #2
    Join Date
    May 2011
    Location
    Kansas City
    Posts
    1,328
    My guess is loose hose or sensor at the bottom hose of the radiator

    Sent from my Nexus 10 using Tapatalk 2
    Last edited by midlandtech; 09-25-2013 at 07:28 PM.

    Mods: Smoked corners, smoked side markers, smoked tails, 35% tint, CF kidney grills, debadged, angel eyes, 3000k HID Fogs, OBX exhaust, Sharked, solo werks S1 coilovers, front and rear strut brace, AUX cable
    "I'd rather lose by a mile because I built my own car, than win by an inch because someone built it for me"

  3. #3
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,935
    Exp tank. I'll bet the odds, even though you said it's been replaced.

    I do like the theory of a hose not being properly set or one without an o-ring as well.
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  4. #4
    Join Date
    Jan 1970
    Location
    Southern California
    Posts
    18,064
    Bummer! Man, I'd hate for it to be the tank since it's new, but it sounds like it. But, given that it is new, my guess is loose/cracked hose.
    Randeaux/Rando/John/jr - '06 Cic ZHP; Southern California
    "ZHP or not, I still like you"


    ZHP Performance Package, Cold Weather Package, Leather, Jet Black/Black/BlackCube, NAV, Anthracite Black "my individual" interior trim
    ESS Stage 1 Twin Screw Supercharger, Sprint Booster, BMW Perf Intake, Magnaflow Exhaust, Dinan TB & STEP S/W, UCC Sway Bars, Apex EC-7 18x8.5 ET38
    Suspension: AST 44100 dampers, Bimmerworld front adjustable end links, Swift springs (8K front, 10K rear), Vorshlag camber plates
    Dynavin D99+, Hardwire V1 (w/V1 Connection), BSW Stage 1 Speakers, Kicker Amp/Subwoofer
    BMW Performance Strut Brace, Orion V2 Angel Eyes, No-holes License Plate, SMG Paddle Shift Mod, Besian VANOS, Gold DISA, Fan Delete, M3 Side Mirrors
    Note: Actual car no longer resembles signature picture

  5. #5
    Join Date
    Jan 1970
    Location
    Branford, CT
    Posts
    16,055
    Asking for a clue; is the top of the bay dry? As in, is the only site of wetness at the bottom where the splash shield is?

    I'm putting my money on cracked plastic on the bottom of the radiator fitting for the hose.
    BP
    2005 330i ZHP / 6MT
    Imolarot / Naturbraun
    2003 330iT / 6MT
    Orientblau / Naturbraun




    It's not the car you drive, it's how you drive it.

  6. #6
    Join Date
    Jan 1970
    Location
    Ocean County, NJ
    Posts
    7,273
    Top of the bay appeared dry.

    I like where everyone's heads are at so far.

    All things I've been thinking.

    Looking forward to getting in there Friday and seeing what's going on.
    -Be yourself; everyone else is already taken.
    ZHP Pre-Ride Briefing

    2005 ZHP, Alcantara, Silver Cube, Nav, Sharked, BMW Perf Intake, BMW Perf CF Strut Brace, CF Valve/Fuel Rail Covers,
    Shadowline Grills, CF Splitters, Fog Light Inserts, Euro-mirrors, CDV Delete, Beisan vanos, GAS DISA, BP Coded

  7. #7
    Join Date
    Jan 1970
    Location
    NJ
    Posts
    2,003
    Aw crap. Glad you didn't do any damage.
    - Marc

  8. #8
    It will be the one thing You didn't replace the radiator

  9. #9
    Join Date
    Dec 2012
    Location
    Salt Lake City, UT
    Posts
    6,871
    My last leak was lower house returning to the tank. Replaced the o ring and that was that.

    Sent from a junkyard via GS4.
    In the market for an E90 M3

  10. #10
    Join Date
    Jan 1970
    Location
    Ocean County, NJ
    Posts
    7,273
    Quote Originally Posted by zhpnsnv View Post
    Aw crap. Glad you didn't do any damage.
    Yeah, I was watching that coolant temp gauge like I was squared off with Ike Clanton at the OK Corral.

    Quote Originally Posted by Avetiso View Post
    My last leak was lower house returning to the tank. Replaced the o ring and that was that.

    Sent from a junkyard via GS4.
    It would be awesome if it was something that easy.

    Sent from my SCH-I535 using Tapatalk 4
    -Be yourself; everyone else is already taken.
    ZHP Pre-Ride Briefing

    2005 ZHP, Alcantara, Silver Cube, Nav, Sharked, BMW Perf Intake, BMW Perf CF Strut Brace, CF Valve/Fuel Rail Covers,
    Shadowline Grills, CF Splitters, Fog Light Inserts, Euro-mirrors, CDV Delete, Beisan vanos, GAS DISA, BP Coded

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