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Thread: BMW E46 Upper and lower intake boot removal/DISA inspection doityourself

  1. #21
    Join Date
    Feb 2011
    Location
    Lexington, KY
    Posts
    4,290
    Some have cut the old boot away to get access to the ring clamp.
    325i, 2005, 5MT, Silvergrey, leatherette, Sport package; CDV delete, KONI STR-T & KYB Excel-G, Weisslichts, Stewart H2O pump

    328i, 2010, 6MT, Spacegrey, dakota leather, M-sport packages; all stock
    http://s900.photobucket.com/user/othibau/media/Junesig.jpg.html][IMG]http://i900.photobucket.com/albums/ac208/othibau/Junesig.jpg

  2. #22
    Join Date
    Sep 2018
    Location
    Austin, Tx
    Posts
    151
    I'll try to describe, but may be hard to visualize, might try and see if I can snap some pics thought.

    I removed the DISA valve and upper intake hose. Then I use a 6mm socket on a 18" flexible driver. When they are on the bottom and aimed at the rear of the car I go from the intake around the back side of the engine and loosed the clamp. When I install the lower hose I aim the clam straight up on the back side and tighten the throttle body clamp. Then I aim the idle valve straight up on the back side and tighten it. Once those are on then I reinstall the DISA valve.
    Current Garage... '00 R11S, '09 HP2S, '12 R12GSA, '00 Gray 332iT, '00 Black 323iT (wife's), '02 Alpine 325iT (Eileen, Track Wagon), '02 Japan Rot 325iT, '04 IR ZHP Sedan

    Instagram @ HillPerformanceBimmers
    Email to George@HillPerformance.com

  3. #23
    Join Date
    Jan 1970
    Location
    Ocean County, NJ
    Posts
    7,272
    I use a 1/4" drive mini-ratchet with a flex socket.

    https://www.sears.com/craftsman-8mm-socket-6-pt/p-00943194000P
    -Be yourself; everyone else is already taken.
    ZHP Pre-Ride Briefing

    2005 ZHP, Alcantara, Silver Cube, Nav, Sharked, BMW Perf Intake, BMW Perf CF Strut Brace, CF Valve/Fuel Rail Covers, Shadowline Grills, CF Splitters, Fog Light Inserts, LED Interiors/Plate Lights, Euro-mirrors, CDV Delete, Beisan vanos, GAS DISA, BP Coded

    2017 Alfa Romeo Giulia Q4; Sport Package, CW Package, Nav, Sunroof

  4. #24
    Good thread, I will be attempting the DISA replacement this afternoon. Car is throwing a vacuum leak engine code and a smoke test revealed that some was from the DISA. Hopefully this fixes the issue as I need the car inspected to get my Texas Plates.

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