Materials to Maintain Your ZHP IIIII Hand Protection IIIII Tools to Maintain Your ZHP
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  1. #1

    Found a place the fixes the stupid volume knob on our radios!

    Like every E46 owner with a broken volume knob, I set out to find a business CD replacement but they were all broken, glued back or about to break but I found a guy/company called BavTek that makes his own volume bracket to sell or you can send the radio in and he fixes it for about $100 total. He charges $70 for the repair plus $15 return shipping and $15 to ship to him in Texas. He has a one day turnaround so you get it back in about a week. Really happy with it and wanted to share it with others if they want to buy the part or send it in. I have glued the part myself and have stripped the little screws so I sent it in.

    Here is a link to his website: https://www.bavtekinc.com/

    good luck!

  2. #2
    Join Date
    Jan 1970
    Location
    Branford, CT
    Posts
    16,055
    Charlie and I fixed ours for next-to-free and 10 minutes of our time. With that said, I guess if you're happy with it then that's all that matters! I think the bracket they sell might be worth buying and DIY'ing. It's pretty easy to open up the unit itself and the bracket isn't too hard to replace either if one is available. Either way, at least there are solutions.

    To avoid searching, here's a link to the bracket on the site: https://www.bavtekinc.com/do-it-yourself/e46-cd53

    Personally I find the $100 service to be steep. It's worth it to DIY with the bracket though, so I might buy one for the next time it breaks.
    BP
    2005 330i ZHP / 6MT
    Imolarot / Naturbraun
    2003 330iT / 6MT
    Orientblau / Naturbraun




    It's not the car you drive, it's how you drive it.

  3. #3
    Join Date
    Oct 2017
    Location
    Southington, CT
    Posts
    1,376
    Quote Originally Posted by az3579 View Post
    To avoid searching, here's a link to the bracket on the site: https://www.bavtekinc.com/do-it-yourself/e46-cd53

    Personally I find the $100 service to be steep.
    I don't have this issue (yet) but great to know and great DIY video, so thanks for that! https://www.youtube.com/watch?v=JS2zT2Fd1BE

    While watching it, I couldn't help but think that if it's really that common, someone with a 3D printer could also make a copy of the original OEM part and make themselves a small profit (Sergy!)
    Pete


  4. #4
    for me, I have purchased two radios to replace at a cost of over $100 and both eventually failed. You can find them on ebay for $50 and more but eventually they will fail. I have also glued the piece back together in the past but it breaks again so yes if too steep, you can get the $30 part or have him do it. Either way, it's a nice option that I only recently discovered.

  5. #5
    Join Date
    Aug 2014
    Location
    Leesburg, VA
    Posts
    1,209
    BavTek also has an eBay store, offering the knob mounting base & ship to repair service for a few bucks off:
    https://www.ebay.com/str/BavTek-Inc/...recat=19762066
    2006 330ci ZHP - Silbergrau Metallic / Stoff Laser/Anthrazit / Alu Black Cube trim / Adaptive Xenon headlights / HK hi-fi system / heated front seats

  6. #6
    I used a small paperclip to secure the volume knob and as Botond mentioned cost nothing but time to “engineer” the fix. I won’t be having anymore issues associated with my volume knob. It is stable and engages perfectly, solidly secured as it should be.

    You would not notice, operating the knob or turning on/off the radio, that the volume knob has been worked on


    Sent from my iPhone 11 Pro Max using Tapatalk Pro

  7. #7
    Join Date
    Aug 2014
    Location
    Leesburg, VA
    Posts
    1,209
    Quote Originally Posted by cakM3 View Post
    I used a small paperclip to secure the volume knob and as Botond mentioned cost nothing but time to “engineer” the fix. I won’t be having anymore issues associated with my volume knob. It is stable and engages perfectly, solidly secured as it should be.

    You would not notice, operating the knob or turning on/off the radio, that the volume knob has been worked on
    Any details?
    2006 330ci ZHP - Silbergrau Metallic / Stoff Laser/Anthrazit / Alu Black Cube trim / Adaptive Xenon headlights / HK hi-fi system / heated front seats

  8. #8
    Join Date
    Jan 1970
    Location
    Lexington, KY
    Posts
    4,922
    Quote Originally Posted by John in VA View Post
    Any details?
    If I remember right, the knob pushes on a part of the circuit board that is vertical, and that with time, angles backward. If you take radio out, take top cover off, you will have no problem seeing what is going on as you push the knob.
    Little piece of wood nudged between the back side of the little vertical circuit board and a capacitor or something like that behind, stopped the motion of my knob.
    It has been a long time so I hope I remember correctly.
    325i, 2005, 5MT, Silvergrey, leatherette, Sport package; CDV delete, KONI STR-T & KYB Excel-G, Weisslichts, Stewart H2O pump

    328i, 2010, 6MT, Spacegrey, dakota leather, M-sport packages; has a 330 intake but no tune - yet
    http://s900.photobucket.com/user/othibau/media/Junesig.jpg.html][IMG]http://i900.photobucket.com/albums/ac208/othibau/Junesig.jpg

  9. #9
    I think I bought and installed that. Hasn’t broken again, but I don’t mash the button either for fear it will break
    Everybody loves Fried Chicken

  10. #10
    Join Date
    Nov 2012
    Location
    22841
    Posts
    9,922
    I 3d printed a new brackets and did a diy install. That cost is kinda high

    Sent from my Pixel 4 XL using Tapatalk

    His - 2004 Imola Red / Alcantara 330i | 6MT | ZHP |

    Her's - 2005 Black Sapphire Metallic / Black Leather 330i | 6MT | ZHP |

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