I started this winter project with the notion of just rebuilding my Vanos and cooling system overhaul. While I had everything apart in my heated garage, I figured while I was in there, I might as well add an ESS TS2 kit which I planned to install eventually. Since ESS had a holiday promo back in December, I took advantage of it and hence the prolonged winter project. It took me longer than normal since I work on it only on weekends, I replace and add things as I go and also work on other projects for friends. Part of the purchase decision was the challenge of doing the install myself. I have always worked on cars since I was 16 and I figured this will be a moderate task and not time consuming like an engine rebuild. I rate the install with 10 being the hardest as a 6. The ESS kit is spot on except for some modifications I did to ensure the TS runs flawlessly without contamination. Its definitely quick!!!! Here are some pics of the process:
Started to take off pieces:
Vanos Removed and ready to be rebuilt:
Vanos Rebuild Process:
Vanos Rebuild all done:
Cooling System off:
Cooling System Components:
Thats an EMP Stewart water pump!!!
Now for the fun part:
Intake Manifold Before:
Intake Manifold Removed:
Removed TB, ICV and cleaned thoroughly:
New Bigger injectors:
Air to Water Intercooler installed:
IC Pump:
Twin Screw Installed:
Running lines and hoses for boost gauge:
Final install stages:
Oil Separator since the oem CCV is gone:
Ran SS hoses for durability:
Ran SS hoses for durability:
Rest of engine components installed:
......and DONE!