Materials to Maintain Your ZHP IIIII Hand Protection IIIII Tools to Maintain Your ZHP
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  1. #1
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,935
    DW77's BMW 330i ZHP Maintenance and Mod Ledger





    2004 BMW 330I ZHP MAINTENANCE LEDGER
    Ok.....everything in my preventative/corrective maintenance section below....would/could pose a problem for you and this car in the future....my car is a 2/2004 330i, manual, with zhp package.

    When looking to purchase
    Look into/ask the question on whether or not the coolant system has been overhauled....the last time brakes were done.....what about CAB's and RTAB's.....check all window's (including the sunroof...ffs....for smooth operation)....check the sub frame for cracks......look for any type of oil residue on the block (take a flashlight with you)....Ask to see any/all maintenance records....ensure you operate the AC/Heat, and listen for abnormal sounds.....take the car up to a high rate of speed and note any irregular vibration.....check all lights.......drink a beer....ask him what kind of oil was used for the oil changes....drink another beer when you get the answer.....

    Also....much info can be gained at http://www.bimmerfest.com/wiki/index...ook_out_for.3F
    __________________________________________________ _________________________________ __________

    $1500.00 per year...which includes planned corrective maintenance, preventative maintenance, and desired mods.

    Fluids at 100k.....radiator flush, diff fluid change, and transmission (read up on first though).
    __________________________________________________ _________________________________ __________

    Purchased @ 98.8k miles in August 2010.

    *Custom Trim installed at 98k miles.

    *No hole license plate holder installed @ 98k miles.

    *Tranny fluid - 2 times. Once with RP Synchromax, recently I put Redline MTF in. Once @ 100k miles and once @ 130k miles.

    *Diff fluid - Redline 75W-90. Once @ 100 k miles.

    *DISA replaced with new one @ 100 k miles.

    *Upper/lower intake boot....To include cleaning ICV, and DISA inspection @ 100k miles.

    *NBS Side mirror glass installed at 105k miles.

    *New passenger side sunshade @ 110k miles.

    *2 window regulators - 1 front, 1 rear. One (Rear passenger side) replaced @ about 110k miles, and the other (Front Drivers side) zip tied @ about 135k miles.

    *///M3 Trunk mat addded @ 122k miles.

    *///M3 fogs installed @ 123k miles.

    *Brake pads/rotors/fluid @ 120k miles.

    *PS fluid - M1 ATF @ 125k miles.

    *Suspension - FSM/RSM/FCAB/ENDLINKS/Coilovers-twice. Went from stock to FK Silverline X's, to KW V1's. Once @ 105k miles, and once at 130k miles.

    *Battery @ 105k miles.

    *Replaced Front Control arms with OEM ZHP control arms @ 130k miles.

    *18x8 ET40 BBS CK's w/ 225/45/18 Khumo AST's @ 126k miles (August 2011).

    *One new 'A' Pillar @ 105k miles.

    *New passenger side front door moulding @ 125k miles.

    *New sunroof pull shade @ 125k miles.

    *///M3 trunk mat added @ 130k miles.

    *New fuel pump and fuel filter @ 130k miles.

    *Fuel pump @ 138k miles.

    *E46 Tail light recall fix - DIY style @ 140k miles.

    *Oil change and air cabin filter replacement @ 143k miles.

    *Added WP Pulley Cap @ 143k miles.

    *BMW Front Strut tower reinforcement plates from Turner Motor Sports @ 143k miles.

    *VANOS @ 143k miles to include anti-rattle kit, and new plugs (BKR6EQUP).

    *Cooling system, to include Behr radiator, and ECS Level II kit @ 143k miles.

    *Added TMS 15mm spacers to rear, and moved TMS 10mm spacers to front. Noted all 4 tires are cupping. @144k miles.

    *Added 1/2 qt M1-0W40 @ 144k miles.

    *Removed 10mm spacers from front, rotated tires, and installed plastic undershield @ 144.5k miles. Also lowered front 1/8"

    *Reinstalled spacers on front. Rims rub coils @ 144.5k miles.

    *Meyle FCAB's installed @ 147k miles.

    *Installed AC Tensioner > P/N 11287512758 @ 147k miles.

    *Installed Serp Pulley > P/N 11281748131 @ 147k miles.

    *Installed Deflection Pulley > P/N 11287841228 @ 147k miles.

    *Installed Front Passenger Pork Chop > P/N 51718193812 @ 147k miles.

    *Installed Racing Dynamics Rear Strut Bar @ 147.5k miles.

    *Installed Bimmian cell phone mount @ 147.5k miles.

    *Installed new front left window regulator (OES) @ 149k miles.

    *Installed New Front Right KW V1 Coilover @ 149.5k miles.

    *Installed New Front Right Pork Chop Fender Liner @ 149.5k miles, again.

    *Installed complete hardware for under splash guard @ 149.5k miles.

    *Oil change w/ M1 0W-40, and Mann oil filter @ 149.5k miles.

    *Installed Bridgestone Potenza RE970 Pole Positions @ 150.2k miles.

    *Installed New Windshield Cowling @ 150.3k miles.

    *Installed new hood badge @ 150.3k miles.

    *Changed tranny fluid to Pentosin MTF2 @ 150.3k miles.

    *Changed diff fluid @ 150.3k miles. Stayed with Redline 75W-90.

    *Alignment performed by AutoHaus @ 152k miles.

    *Installed 10mm spacers on all 4 corners @ 157k miles.

    *Oil/filter changed @ 157.1k miles.

    *Oil/filter changed @ 163.5k miles.

    *Oil Filter Housing Gasket changed out @ 170k miles.

    *Oil/filter changed @ 173.2k miles (Used Castrol 0W-30 Euro Blend this time).

    *Installed AL Headlights with ZKW Lenses @ 174.3k miles.

    *New headlight lenses, Bimmerworld stud set, and new headlight lenses installed @ 178k miles.

    *Trunk lid resprayed, Front bumper resprayed, Piano black kidneys, replaced fuse 32/9/brake switch, and added new shift knobs, ///M sills, and 245/40/18 DWS's @ 179.8k miles.

    *Installed new steering guibo and Post cat O2 sensors @ 180k miles.

    *Installed Coby Wheel, and new boots @ 180k miles.

    *Installed Phillips D2S HID bulbs and PIAA yellow fogs @ 181k miles.

    *Installed Sachs Boge RSM, Lemforder CAB's, Sachs Boge FSM's, BKR6EQUP plugs, and UUC Strutbarbarian @ 181.4k miles.

    *Oil changed at 184,000 with M1 0W-40.

    *Alignment performed - 187,250 miles. Figured out rattle is not cat rattle and is not throwout bearing. It's just a loose exhaust bracket. Win.

    *Rotated tires and fixed loose exhaust bracket. Clayed underside of rocker panels - 187,250 miles.

    *Coolant Expansion tank replaced. Full drain and replacement of fluid. 50/50 mix of good Ole BMW blue and distilled water - 194,200 miles.

    *Oil and filter change. Mann filter. Oil = M1-0W40 - 194,392.

    *wash, clay, wax, seal completed - 195,628.

    *Oil and filter change. Mann filter. Oil = M1-0W40 - 196,116.

    *Stett boots installed. GruppeM filter cleaned and oiled - 201,626.

    *Cleaned barrels. Rotated tires. checked air at 39 psi front/44 psi rear - 204,000.

    *Oil and filter change. Mann filter. Oil = M1-0W40 - 204,100.

    *Transmission (D4ATF) and diff (75W-90) changed - 204,800

    *Cleaned and recharged GruppeM intake filter - 208,400

    *Installed new VDO MAF sensor from AutohausAZ @ 212,700 miles.

    *Oil change w/ M1 0W-40, and Mann oil filter @ 216.4k miles.

    *Installed new fog light housings with Nokya yellow bulbs @ 220.3k miles.

    *Installed @220.5k miles.


    *Oil and filter change. Mann filter. Oil = Valvoline Full Synthetic High Milage SAE 5W-30. - 229,920.

    *Front = New KW dampeners installed. New Lemforder FSM's, and new Lemforder FCAB's. Rear = new Bilstein B6's installed with new Lemforder RSM's. New LED license plate bulbs and lenses installed. - 230,600.

    *BMW drivers side Air bag replaced IAW recall. - 231,200.

    *New ZKW fogs and bulbs plus surrounds, new license plate lenses and bulbs, new Lemforder FSM's, new Lemforder CAB's, new Lemforder RSM's, and rear Bilstein B6 shocks, new Michelin Pilot Sport AS3+. All at 231,400.

    *K&N filter cleaned and recharged. - 232,800.

    *Bimmerworld ATE brake kit installed and rotated tires. - 236,880.

    *Felpro VCG, sparkplugs BKR6EQUP x 6, K&N oil filter, and Rotella T6, 5W-40 - 237,200.

    *Intake Air Filter - Wix - 238,763 miles

    *Oil change with WixXP filter and Rotella T6 5W-40 @ 246,500 miles.

    *Replaced WP with BMW replacement @ 247,120

    *Engine coolant overhaul @ 262,870

    *Oil change with WixXP filter and Rotella T6 5W-40 @ 263,232 miles.

    *Oil change with Wix filter and M1 0W-40 @ 268,438 miles.

    *VCG replacement, new reverse bulbs, new license plate bulbs @ 272,912 miles.

    *Installed Michelin Pilot Sport AS3+ on rear, 255/35/18 @ 273,100

    *Installed at 240K miles.




    BMW Reinforcement kit Installed by Dane Wilson77, on Flickr


    BMW Reinforcement kit by Dane Wilson77, on Flickr







    Center Console Replaced @ 144.8k miles

    PICS UPDATED 1/25/12

    Imola interior by Dane Wilson77, on Flickr





    Added Racing Dynamics Rear Strut bar 2.7.12.

    http://www.turnermotorsport.com/p-14...vertibles.aspx



    Added Bimmian Phone Holder 2.7.12.


    Imola Interior Bimmian PM by Dane Wilson77, on Flickr

    Added Silver Cube trim 12.23.12


    4/10/13



















    Installed light birch trim 12/2016






    Planned for 2014

    -New wiper arms

    Left http://www.ecstuning.com/Search/61617003931/ES169722/ $54.94

    Right http://www.ecstuning.com/Search/61617007128/ES169725/ $35.11

    -R/C/R Euro's

    http://www.turnermotorsport.com/p-90...s-package.aspx $350.00

    -Motor Mounts

    OEM ///M3 Motor mounts - P/N 11812283798, $65.27 each

    -Tranny mounts

    P/N 22322282340

    http://www.ecstuning.com/Search/22322282340/ES41849/ $15.80/ea

    -GAS 1.2 bar coolant cap.

    http://germanautosolutions.com/cart.php?=&addedID=285$45.00

    -Brakes

    -Tranny and diff fluid
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  2. #2
    By the way, for those with Android phones, I recommend aCar. I am still setting up all the various categories, and have yet to appropriately setup the alerts, but great as a general ledger to track your purchases and repairs. I've also talked to the developer about corrected the formulas for ownership costs since the app doesn't account for the date of purchase, mileage at time of purchase, and cost of vehicle at the time of purchase. And yes, my ownership cost skyrocketed because of my money shift

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    And I don't mean to derail, so let me know if this was not appropriate, and I'll make a thread somewhere else...

  3. #3
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,935
    Perfect.....Thanks T!
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  4. #4
    Dane,

    Thanks for taking the time to write and post this up. It is very informative and especially helpful for guys like me who are looking to purchase a ZHP. How many miles were on the car when you purchased it?

    Thanks

  5. #5
    Join Date
    Jul 2011
    Location
    Long island, New York
    Posts
    1,493
    DW, why so many tire changes? My Bridgestones are only a bit over a year old and the rears are showing significant wear. What to you suggest? Hankook or the kuhmos?

  6. #6
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,935
    Quote Originally Posted by M3Mark View Post
    Dane,

    Thanks for taking the time to write and post this up. It is very informative and especially helpful for guys like me who are looking to purchase a ZHP. How many miles were on the car when you purchased it?

    Thanks

    98k miles Mark.

    HTC Thunderbolt+TT
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  7. #7
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,935
    Quote Originally Posted by echo46 View Post
    DW, why so many tire changes? My Bridgestones are only a bit over a year old and the rears are showing significant wear. What to you suggest? Hankook or the kuhmos?
    I do 30k miles/yr...all non stock ride height. I go through one set/yr.

    I tell the wife they only come with new rims.

    HTC Thunderbolt+TT
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  8. #8
    Join Date
    Jul 2011
    Location
    Long island, New York
    Posts
    1,493
    Wow, that's ridiculous. Do you like the Kumhos? Thinking about getting them.

  9. #9
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,935
    Quote Originally Posted by echo46 View Post
    Wow, that's ridiculous. Do you like the kuhmos? Thinking about getting them.
    Yup...the Kuhmos are a fiscally responsible tire. So are Hankook's. So are Yoko's.

    HTC Thunderbolt+TT
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  10. #10
    Join Date
    Jul 2011
    Location
    Long island, New York
    Posts
    1,493
    Autozone.com
    How much of a performance hit am I going to take?

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