Materials to Maintain Your ZHP IIIII Hand Protection IIIII Tools to Maintain Your ZHP
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  1. #31
    Join Date
    Oct 2011
    Location
    Silicon Valley
    Posts
    1,630
    Hmmmm... I can hear the noise but cannot say what it is. Almost sounds metallic. My guesses in order:
    1) Mechanical fan viscous clutch failing, since you have a Step/auto
    2) Water pump bearing failing
    3) P/S pump failing
    4) Tensioner pulley and/or Idler pulley
    5) Part of water pump impeller broke off

    I know you the cooling system typically goes at least 60K miles without problem and you have only 46K miles. But the mechanical fan puts additional load on the water pump bearing, increasing the chance it could fail early. The viscous fan clutch is supposed to let the fan blades slip until the car warms up, then the fan starts to rotate at the same speed as the water pump. Hence my theory since your noise goes away after it warms up. If the fan clutch fails totally, it can send broken fan blades flying into your hood, hoses, radiator, etc. Unfortunately I don't know how to check if the clutch is bad.

    While you're replacing the idler and tensioner pulley, try wiggling the water pump to see if the bearings have any free play. Recently had similar noise on my old Saturn and it turns out a thing metal ring broke off the water pump impeller, so it could still circulate coolant but the ring rattled around when you revved the car. But I discount that possibility in your case because you only get it when things are cold.

  2. #32
    Join Date
    Oct 2011
    Location
    San Diego
    Posts
    60
    Ordering parts today... might be a good time to add underdrive pulleys to the order...

  3. #33
    Join Date
    Jan 1970
    Location
    ND
    Posts
    1,456
    One way I've seen mentioned on another forum for checking the fan clutch is to take a rolled up newspaper and try to stop the fan blades with it. If you can, the clutch is bad. I'd assume you want to do this with the engine up to temp.

  4. #34
    Join Date
    Oct 2011
    Location
    San Diego
    Posts
    60
    Hey all, did the belts and pulleys, sound is gone! Thanks for the help.

  5. #35
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,935
    Perfect
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  6. #36
    Join Date
    Oct 2011
    Location
    San Diego
    Posts
    60
    Yup, tensioner and deflection pulleys were shot, luckily the AC tensioner was ok because pelican sent me the wrong part to change it out. Also changed out my air filter and cabin filter. I don't know if it's just me, but the car feels much... healthier.

  7. #37
    Join Date
    Jul 2011
    Location
    Long island, New York
    Posts
    1,493
    Good thing you started with the pulleys. Nice job.

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