Materials to Maintain Your ZHP IIIII Hand Protection IIIII Tools to Maintain Your ZHP
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  1. #1
    Join Date
    Jan 1970
    Location
    Asheville, NC
    Posts
    2,591

    Radiator outlet switch leak

    I have a slight leak in my cooling system. It is at the radiator outlet switch, which is located on the lower radiator hose. If you are leaning over the front of the car, looking into the engine bay, it is directly below you, to the left of the radiator, right above the plastic liner/guard. It is seeping. not much, but a little. If i press on the connection, it weeps a little more. has anyone had this issue? I ask only because if i remove the switch, it is going to start leaking coolant. Id like to know what im getting into before i remove the switch. Maybe there is a seal ring that is bad? Anyone seen this before?
    "No, Donny, these men are nihilists, there's nothing to be afraid of"

    09 135i Msport 6mt
    04 330i ZHP (sold)
    David

  2. #2
    Thats the coolant temp sensor, and yes, there is a little o-ring that is a known source for leaks. I think BMW did not sell it by itself, but many have found replacements for less than a buck at places like Lowes/Home Depot, but it was a specific color, and I cannot remember which. I am sure someone else will chime in with the right color.

  3. #3
    Join Date
    May 2011
    Location
    Jacksonville, Florida
    Posts
    2,202
    I think Dane said he got some at Lowe's. This thread is relevant to your interests.
    2005 Jet Black 6MT ZHP "Family First"
    ~Rob~

  4. #4
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,935


    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  5. #5
    Join Date
    Dec 2010
    Location
    Fairfax Station, VA
    Posts
    2,806
    That was the source of my leakafter I did the coolant refresh, the coolant temp sensor, I tried to reuse the old sensor. It listed at $42 from the dealer, he sold it to me for $25 something (frequent customer discount, and E46 enthusiast parts guy). When looking at the old vs. new, you could tell the difference in diameter of the o-ring (which is green in color) and it was no wonder it was leaking.

    And as long as you leave the expansion tank cap on when you pull this sensor, you won't lose much coolant, just a little. However, if you open the cap though, you change the pressure and it will pour out.

    Bruce
    21 GMC Sierra - mine
    16 X5 M-Sport - wife
    11 M3 - 1st son
    04 Tundra - 2nd son
    17 X1 M-Sport - daughter

    Former (mo/yr sold):
    15 335xi M-Sport (8/18)
    11 335is (8/17)
    11 X5 AW/blk (11/15)
    04 330xi blk/gray (7/15)
    06 ZHP SGM/blk (6/15)
    08 335xi blue/blk (4/15)
    04 ZHPci MB/blk (2/14)
    04 ZHPcic IR/Alc (10/13)
    01 540iT anthra/blk (7/13)
    04 ZHPci TIAG/blk (9/12)
    03 540i M-Sport (9/12)
    01 325ci (3/12)
    02 325iT 5MT (10/11)
    05 ZHPci (7/11)
    03 330cic (2/11)
    00 323ci (10/10)

  6. #6
    Join Date
    Jan 2011
    Location
    Martinez, CA
    Posts
    366
    One other thing, until you get it replaced, don't wiggle the connector. I made that mistake. Made it worse! Then, thanks to Dane(Thanks bud!), I replaced the O-ring and no more drips.

    Johnny
    2004 Imola Red over Black Leather. 6-MT, Navigation, Cold Weather Pkg (the wife loves them seat warmers!), 3.46 Diff, UUC Short-Shift Kit, Tranny Mounts, CDV Delete and iPod mount.

  7. #7
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,935
    Quote Originally Posted by JohnnyGraphic View Post
    One other thing, until you get it replaced, don't wiggle the connector. I made that mistake. Made it worse! Then, thanks to Dane(Thanks bud!), I replaced the O-ring and no more drips.

    Johnny
    My pleasure. Those orings come on handy and work swell.

    HTC Thunderbolt+TT
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  8. #8
    Join Date
    Jun 2011
    Location
    Indiana
    Posts
    24
    ECS sells the BMW o-ring, 8mmX3mm from the Intake Air Temp sensor, it also fits the coolant outlet sensor- 96 cents today-

    http://www.ecstuning.com/BMW-E46-330...43299/ES34373/

    Other vendors should also be able to get these.

  9. #9
    Join Date
    Jan 1970
    Location
    Asheville, NC
    Posts
    2,591
    Quote Originally Posted by JohnnyGraphic View Post
    One other thing, until you get it replaced, don't wiggle the connector. I made that mistake. Made it worse! Then, thanks to Dane(Thanks bud!), I replaced the O-ring and no more drips.

    Johnny

    Ummm, yeah.....oops. Could have used that advise a few days ago. Ill be going to lowes for some o-rings this weekend. Thanks to all for the follow up
    "No, Donny, these men are nihilists, there's nothing to be afraid of"

    09 135i Msport 6mt
    04 330i ZHP (sold)
    David

  10. #10
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,935
    Autozone.com
    Quote Originally Posted by shanneba View Post
    ECS sells the BMW o-ring, 8mmX3mm from the Intake Air Temp sensor, it also fits the coolant outlet sensor- 96 cents today-

    http://www.ecstuning.com/BMW-E46-330...43299/ES34373/

    Other vendors should also be able to get these.
    Great info.......thanks
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

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