Materials to Maintain Your ZHP IIIII Hand Protection IIIII Tools to Maintain Your ZHP
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  1. #21
    Join Date
    Jan 1970
    Location
    Lexington, KY
    Posts
    4,922
    1.6 hours:


    housing is out leak was substantial!
    325i, 2005, 5MT, Silvergrey, leatherette, Sport package; CDV delete, KONI STR-T & KYB Excel-G, Weisslichts, Stewart H2O pump

    328i, 2010, 6MT, Spacegrey, dakota leather, M-sport packages; has a 330 intake but no tune - yet
    http://s900.photobucket.com/user/othibau/media/Junesig.jpg.html][IMG]http://i900.photobucket.com/albums/ac208/othibau/Junesig.jpg

  2. #22
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,935
    Quote Originally Posted by Oli77 View Post
    1.6 hours:


    housing is out leak was substantial!
    Get a pic of the failure point on that gasket please.

    Good work.

    Sent from SIGFest 2012
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  3. #23
    Join Date
    Jan 1970
    Location
    Lexington, KY
    Posts
    4,922
    Yessir:

    Gasket was still soft and pliable (not as much as the one I put in though). It was very compressed into the grove, however, and barely extruded from the face of the housing. You can see that there is a lot of oil below the gasket area (where there should not be any).



    When I put the new gasket on, it was not as flush as the original on the housing (it stuck out more).

    All torqued. Changed oil. Good to go I think.

    Total time was 4 hours. No problem with the alternator either.
    325i, 2005, 5MT, Silvergrey, leatherette, Sport package; CDV delete, KONI STR-T & KYB Excel-G, Weisslichts, Stewart H2O pump

    328i, 2010, 6MT, Spacegrey, dakota leather, M-sport packages; has a 330 intake but no tune - yet
    http://s900.photobucket.com/user/othibau/media/Junesig.jpg.html][IMG]http://i900.photobucket.com/albums/ac208/othibau/Junesig.jpg

  4. #24
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,935
    Good work my man. I wonder if the new gaskets have a better/taller profile?

    What did you put on the gasket, upon install?

    Sent from SIGFest 2012
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  5. #25
    Join Date
    Jan 1970
    Location
    Ocean County, NJ
    Posts
    7,273
    Quote Originally Posted by Oli77 View Post
    Yessir:

    Gasket was still soft and pliable (not as much as the one I put in though). It was very compressed into the grove, however, and barely extruded from the face of the housing. You can see that there is a lot of oil below the gasket area (where there should not be any).



    When I put the new gasket on, it was not as flush as the original on the housing (it stuck out more).

    All torqued. Changed oil. Good to go I think.

    Total time was 4 hours. No problem with the alternator either.
    Nice job. Glad it went well.

    I wish this was sent with a Galaxy S3
    -Be yourself; everyone else is already taken.
    ZHP Pre-Ride Briefing

    2005 ZHP, Alcantara, Silver Cube, Nav, Sharked, BMW Perf Intake, BMW Perf CF Strut Brace, CF Valve/Fuel Rail Covers,
    Shadowline Grills, CF Splitters, Fog Light Inserts, Euro-mirrors, CDV Delete, Beisan vanos, GAS DISA, BP Coded

  6. #26
    Join Date
    Feb 2011
    Location
    Tampa, FL
    Posts
    2,127
    I wish I had caught this earlier. I would have recommended doing your PCV valve while you had everything apart.
    19" VMR VB3 CSL reps w/ General G-Max 3 A/S, BMW Performance short throw shifter, CDV delete, M54B30 swap, and a redneck CAI.

  7. #27
    Join Date
    Jan 1970
    Location
    Ocean County, NJ
    Posts
    7,273
    Quote Originally Posted by static667 View Post
    I wish I had caught this earlier. I would have recommended doing your PCV valve while you had everything apart.
    That's a nightmare I wouldn't do until I was forced to.

    I wish this was sent with a Galaxy S3
    -Be yourself; everyone else is already taken.
    ZHP Pre-Ride Briefing

    2005 ZHP, Alcantara, Silver Cube, Nav, Sharked, BMW Perf Intake, BMW Perf CF Strut Brace, CF Valve/Fuel Rail Covers,
    Shadowline Grills, CF Splitters, Fog Light Inserts, Euro-mirrors, CDV Delete, Beisan vanos, GAS DISA, BP Coded

  8. #28
    Join Date
    Feb 2011
    Location
    Tampa, FL
    Posts
    2,127
    Quote Originally Posted by kayger12 View Post
    That's a nightmare I wouldn't do until I was forced to.

    I wish this was sent with a Galaxy S3
    Half of the work is taking everything apart.
    19" VMR VB3 CSL reps w/ General G-Max 3 A/S, BMW Performance short throw shifter, CDV delete, M54B30 swap, and a redneck CAI.

  9. #29
    Join Date
    Aug 2011
    Location
    Las Vegas, NV
    Posts
    5,877
    The BMW dealer quoted me $985 to do the OFHG!

    I didn't have to drain my power steering fluid, just set the unit aside.

    When I did my OFHG I noticed the old one wasn't cracked, broken or brittle but really flat as stated. I cleaned everything up real good. Then I used some High Temp forma gasket and ran a small bead all around the housing where the gasket goes, inserted the gasket then wiped off any excess. Let it dry over night then reinstalled the housing. It did make a difference on how much the gasket seals against the engine block. I can't believe that OEM gasket is so thin. I did this in September of 2011, so far all good.


    Sent from my 1982 Commodore 64.
    BAV Stage 1 - BlueBus - UltraGauge - V1 - Orion V4's - ARC-8's - Brembo 996
    TTFS Engine/SMG Tune/CSL 255 - SGT Headers/Sect 1/SCZA - Evolve Eventuri
    VIS XTS CF Hood - CF Lip/Console/Diffuser - OE CSL Trunk - BWS 500S 9k/11k

  10. #30
    Join Date
    Jan 1970
    Location
    Lexington, KY
    Posts
    4,922
    Quote Originally Posted by danewilson77 View Post
    G

    What did you put on the gasket, upon install?
    Nothing.

    Quote Originally Posted by kayger12 View Post
    Nice job. Glad it went well.
    Thanks. I was encouraged by that video and new I would have support through the mafia.

    I did sweat some bullets with the 8 mm hex on the hydraulic pulley. The PO (or shop ?) had mingled the opening and my 8 mm hex didn't fit! I started pounding the hex in and realized (almost too late) that I was not properly aligned with the groves in the nut. Sooooooo, I stopped turned the hex and pounded into it right. Tell you, this was the very good feeling.

    I did sweat more bullets as I was driving away and for the next 45 minutes (some at highway speeds). Did I tightened everything right? So far so good.
    325i, 2005, 5MT, Silvergrey, leatherette, Sport package; CDV delete, KONI STR-T & KYB Excel-G, Weisslichts, Stewart H2O pump

    328i, 2010, 6MT, Spacegrey, dakota leather, M-sport packages; has a 330 intake but no tune - yet
    http://s900.photobucket.com/user/othibau/media/Junesig.jpg.html][IMG]http://i900.photobucket.com/albums/ac208/othibau/Junesig.jpg

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