Materials to Maintain Your ZHP IIIII Hand Protection IIIII Tools to Maintain Your ZHP
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  1. #1
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,935

    Rebuilding Coilovers > KW V1's doityourself

    I just wanted to earmark this info somewhere as it was buried in a different thread. I again would like to thank Joopy for his excellent design and fabrication talents and his extreme generousity.

    I have KW V1's which are rebuildable with new dampeners. If your fronts look like mine then you should be able to do the same as below. Rears I don't think can be rebuilt, and in my case I know they can't.

    Have a tool built:

    Shaft diameter



    Hole distance.



    Hole depth



    Hole diameter



    Coilover housing diameter



    Have the spec's sent to your design and fabrication team (My buddy..hehe):



























    Rebuild Coilover with new dampeners:



    Out with the old....



    and in with the new.



    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  2. #2
    Join Date
    Jan 1970
    Location
    Southern California
    Posts
    18,064
    Das cool DW!
    Randeaux/Rando/John/jr - '06 Cic ZHP; Southern California
    "ZHP or not, I still like you"


    ZHP Performance Package, Cold Weather Package, Leather, Jet Black/Black/BlackCube, NAV, Anthracite Black "my individual" interior trim
    ESS Stage 1 Twin Screw Supercharger, Sprint Booster, BMW Perf Intake, Magnaflow Exhaust, Dinan TB & STEP S/W, UCC Sway Bars, Apex EC-7 18x8.5 ET38
    Suspension: AST 44100 dampers, Bimmerworld front adjustable end links, Swift springs (8K front, 10K rear), Vorshlag camber plates
    Dynavin D99+, Hardwire V1 (w/V1 Connection), BSW Stage 1 Speakers, Kicker Amp/Subwoofer
    BMW Performance Strut Brace, Orion V2 Angel Eyes, No-holes License Plate, SMG Paddle Shift Mod, Besian VANOS, Gold DISA, Fan Delete, M3 Side Mirrors
    Note: Actual car no longer resembles signature picture

  3. #3
    Join Date
    Apr 2012
    Location
    Jupiter, FL
    Posts
    5,160
    Stoked you were able to get this job done Dane.... As for my generosity, I did do the work on company time, and a good portion of it on overtime! I'd love to calculate what that tool actually cost in terms of wages I 'earned' while making it.

    Rebuild looks good brotha!
    2011 E90 Lemans Blue/Bamboo Beige M3- Harrop Supercharged IG: lmb_zcp
    2013 F25 Alpine White/Chestnut X3 35i- Family Hauler
    2006 R53 British Racing Green/Panther Black Mini Cooper S FOR SALE! DM for details!
    Past: 2010 X5M, 2014 328d, 2003 330i ZHP, 2004 330i ZHP, 2012 X3 35i
    WTB!! 2009-2012 E91 328i Touring Contact me with info!

  4. #4
    Join Date
    Jun 2014
    Location
    SoCal
    Posts
    406
    Dane - Do you still have this tool and would you loan it out?

    Also, where did you pickup the replacement dampers?


    Sent from my iPhone using Tapatalk

    2004 ZHP Sedan | Jet Black : Natural Brown : 6MT : OEM Navi : TRS Xenon retrofit : Khoalty Angel Eyes : Homelink retrofit : BMW Performance Intake|SSK : BC Coilovers : Z4M FCABs and RTABs : StopTech Cross-Drilled Rotors : Motorsport Hardware Stud Kit and 12mm Spacers : Kinesis K28

    2004 B6 A4 Ultrasport Arctic White : Black : 1.8T : Quattro : 6MT

  5. #5
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,935
    Quote Originally Posted by TWong1200 View Post
    Dane - Do you still have this tool and would you loan it out?

    Also, where did you pickup the replacement dampers?


    Sent from my iPhone using Tapatalk
    I do have the tool and of course I would loan it out. I bought my dampers from KW but I have heard recently that they don't sell them, and you have to send in the piece for rebuild. I cannot confirm this however.

    S7 Edge, out
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  6. #6
    Join Date
    Jun 2014
    Location
    SoCal
    Posts
    406
    Great! I think my front dampers are shot. They moan and I get a clunk. I've essentially replaced all of my suspension components already. Nothing left to look at.

    How did you go about buying directly from KW? And do you remember the cost per damper?


    Sent from my iPhone using Tapatalk

    2004 ZHP Sedan | Jet Black : Natural Brown : 6MT : OEM Navi : TRS Xenon retrofit : Khoalty Angel Eyes : Homelink retrofit : BMW Performance Intake|SSK : BC Coilovers : Z4M FCABs and RTABs : StopTech Cross-Drilled Rotors : Motorsport Hardware Stud Kit and 12mm Spacers : Kinesis K28

    2004 B6 A4 Ultrasport Arctic White : Black : 1.8T : Quattro : 6MT

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