Omg that's so frustrating, like how did anyone not notice that they did that...?
How difficult is it to disassemble the housing
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Removal: https://youtu.be/D_a_nYiwOzA
That's not my car or my accent ;-)
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"ZHP is a garbage option anyway- just some cosmetic upgrades with a different cam and diff to claw back some of the performance lost fitting those hideous and heavy wheels. Any 330 with a 3.46 diff will smoke a ZHP every time. The whole Mafia thing reeks of childish behavior." - anonymous E46 fanatic
It's not *that* bad. You have a sedan so the housing is small enough to fit in even an apartment sized oven. You basically put it in at a low temp (200-250°) for like 10min iirc. This softens the butyl seal so you can pull it apart.
I've taken apart many a light for projector modding and retrofitting. If you decide to give it a shot, let me know. I'm happy to help coach you through it. After modding my X3 adaptive lights, nothing lighting related scares me anymore.
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You have a sedan... no need to bake. The covers have a normal gasket and just pop off.
I think Dane or somebody had a DIY for removing the lens
Removing the lens is easy on a sedan. Remove the gasket/seal that clips on to the top (yes, the one that is deteriorating), remove the side corner light (one screw retainer), remove the lower trim, and you can access the clips on the bottom of the lens. The clips go all the way around the lens.
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