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A lot of M3 guys have done it when converting to carbon roofs. It's pretty labor intensive, but not 50 hours as far as I'm aware. Adding a metal roof is probably a little more work than the carbon though
Wow...that's just crazy. Do you track your car often? Or is it mostly street-driven?
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If mine quit working (as in not opening), I'd just leave it, personally. Especially since I never use it. But I get what you're saying. :)
I want to do this sometime for my ///M but maintenance has to, and does, take priority over any mods that I do to my cars. Eventually when everything is good to go maintenance-wise, I will look into doing the slicktop mod to my ///M by installing the Challenge 1x1 carbon fiber roof panel. :)
This may be out of the question, but why not get a sunroof delete kit and then fill it in, repaint and get a slicktop headliner?
They do make a carbon fiber slick top for our cars.............
just sayin'
oh btw, that is one of my favorite street/autox builds :)
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I figured you researched it extensively and I figured that's why you didn't want to do that route. It definitely doesn't seem to be a 50hr job but then again this was years ago. Hopefully you can find a cf roof. Sealing it with bonding glue seems easier than welding spot points a metal skin.
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I'll dig the link up later, I believe cakm3 sent it to me actually
There is a company in Spain that made carbon fiber roof panels for E46 sedans but that was many years ago...
Edit: Karbonius sells Carbon fiber roof panels for sedans. This panel is a sunroof delete panel. It's an overlay...
https://c2.staticflickr.com/6/5332/1...deb94c14_b.jpg
Here's the link: http://www.karbonius.es/web_ing/productos/autos/base_bmw.html
If you could find 10 people or so who are willing to put down a deposit, Challenge would probably be willing to make a sedan roof. I hope to buy their coupe roof at some point
Technically I've done this, though not a DIY. Since you have a sedan, you don't have to worry about the middle brace because it's already there. With the cassette gone, you can definitely put the non-sunroof headliner in as that was what was taking up all the space. It didn't take them that long because they were gluing my CF roof in. When you replace it with another steel skin, now you have to go back and weld everything back on and grind it down flush. The only really costly part (well other than the headliner) is that the windshields have a high chance of breaking when removed. So be prepared for new ones if it does in fact break. Luckily mines were fine.
there's enough room between the headliner and the roof. in fact, even my non-sunroof headliner has like a 1" space or so from the roof. And I have the one that gives even more headroom vs. the standard one (basically I have the headliner that goes around the brace). The opening on the sunroof only goes down like 1/2" or so I believe. I don't remember exactly, but I do have the roof skin lying around somewhere in my backyard lol
honestly, if you were just going to keep it steel. i would just weld the opening. then just replace the headliner to get more roof. that would be the cheapest as well as the fastest option IMO.
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I almost did it... but then I just bought another ZHP without a sunroof
lol i reread my post and noticed i said more roof instead of more room. but yeah the brace that we put in our coupes is actually a sedan part. most people don't know this though.
but yeah, the roof skin is thin, but it's not like it's really thin. it's about as thin as my stock fenders are. it's just that since it's a really large surface area, it feels weaker than any other part. at least off the car anyways. when it's on the car, it feels sturdy. my bodyshop was able to take the whole skin off without destroying it (there is a dent, but that was from me lol) like how all the other DIYs say would happen. i swear all the other shops or people that DIYed it got lazy and tried to rip it off too early and end up destroying it.
i'm sure you could get it done for less than 1k no problem. offer to take the headliner off yourself, so you could save even more money.
Hadn't read all the input but I've seen Hieu's and it looks awesome.
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I did mine the old-fashioned way... Sold the 05 silbergrau with moonroof and bought the 03 titaniumsilver slicktop a few years later. Do regret the vert sale between the two...