Materials to Maintain Your ZHP IIIII Hand Protection IIIII Tools to Maintain Your ZHP
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  1. #1

    Is my brake caliper seized?

    I've had this peculiar issue with my front-left brake where I've seen a ring of rust due to non-contact. I went to a shop, was told that the pads are essentially new and probably aren't bedded yet.

    Well, that was about a month and a half ago. I haven't seen any improvement whatsoever, and the brake seems to be slightly discolored compared to my others. Wheel cleaner that I sprayed onto it about 4 weeks ago still has not come off. Could I have a seized caliper? I stopped using the wheel cleaner once I saw zero improvement.

    Front-left:


    Front-right (what's up with the gouge in the rotor?):


    Rear-right:

  2. #2
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    Bro....take the caliper apart...and inspect that sheeet. Before you remove the caliper from king pin.....lossen the two caliper slide bushings...by removing the dust covers, and loosening with approiate sized hex socket.

    Super easy bro. Then....lube em up with some good grease....and then you will have verified freedom of movement.

    I'll see if I gots some pics. Do you need more help than that?
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  3. #3
    Join Date
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    You can check the caliper by rotating up and away from the rotor (like doing a brake pad change) and force the piston in with a C-clamp/2x4 or a "caliper press". Note the amount of travel.

    Then reinstall the pad, reinstall the caliper on the rotor and pump the brakes. Don't pump the brakes if the caliper and pad are not in place over the rotor - you could overextend and damage the piston and seals.

    Then rotate the caliper up and away from the rotor again and repeat the above process with the C-clamp. Did the piston move?
    Last edited by billschusteriv; 06-01-2011 at 12:10 PM.

    Hankook Ventus V4's 205/55/16 | 16" BMW OE Style 45's | ECSTuning 15mm Spacers | Thule 45050 Crossroad Rack | Thule 870XT Fairing | LLumar 35%/20% Tint
    Custom Vienna Austria Euro Plate | GoMiniGo "No-Holes" License Plate Bracket | Smoked License Plate Cover | Black License Plate Frame | Khoalty LED License Plate Lights


  4. #4
    Join Date
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    Yup...Billy is correct.

    The guide pins are spotted in this video...right at the beginning.

    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  5. #5
    Join Date
    Dec 2010
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    Hanover, PA
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    Quote Originally Posted by danewilson77 View Post
    Bro....take the caliper apart...and inspect that sheeet. Before you remove the caliper from king pin.....lossen the two caliper slide bushings...by removing the dust covers, and loosening with approiate sized hex socket.

    Super easy bro. Then....lube em up with some good grease....and then you will have verified freedom of movement.

    I'll see if I gots some pics. Do you need more help than that?
    Good stuff Dane.

    They also make a rebuilt kit - so you can DIY. Rebuilding the caliper is not difficult.

    I don't have access to the proper tools to rebuild to my standards. I like to disassemble, run everything through a bath of parts cleaner, dry with compressed air, put it in a sand/bead/media blasting cabinet to get rid of residual stuff, run through parts cleaner again, and then re-assemble with the new parts.

    I had a blockage in my right rear caliper on my e30. Needed to take everything apart as described in my rebuild procedure above and then hook up compressed air to the port where the brake line hooks up. You could have a blockage. Best way to detect this is to bleed your brakes - see if you can get fluid from this caliper.

    Hankook Ventus V4's 205/55/16 | 16" BMW OE Style 45's | ECSTuning 15mm Spacers | Thule 45050 Crossroad Rack | Thule 870XT Fairing | LLumar 35%/20% Tint
    Custom Vienna Austria Euro Plate | GoMiniGo "No-Holes" License Plate Bracket | Smoked License Plate Cover | Black License Plate Frame | Khoalty LED License Plate Lights


  6. #6
    Join Date
    Jan 1970
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    I honestly would take apart and look for freedom of movement.
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  7. #7
    Join Date
    Feb 2011
    Location
    Tampa, FL
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    Quote Originally Posted by billschusteriv View Post
    You can check the caliper by rotating up and away from the rotor (like doing a brake pad change) and force the piston in with a C-clamp/2x4 or a "caliper press". Note the amount of travel.

    Then reinstall the pad, reinstall the caliper on the rotor and pump the brakes. Don't pump the brakes if the caliper and pad are not in place over the rotor - you could overextend and damage the piston and seals.

    Then rotate the caliper up and away from the rotor again and repeat the above process with the C-clamp. Did the piston move?
    When you do this, crack the bleed valve open and let the fluid run out. I've been told that forcing fluid back through the abs system could cause some issues.
    19" VMR VB3 CSL reps w/ General G-Max 3 A/S, BMW Performance short throw shifter, CDV delete, M54B30 swap, and a redneck CAI.

  8. #8
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    Dec 2010
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    Good stuff Static. I'll be sure to do this next time.

    Hankook Ventus V4's 205/55/16 | 16" BMW OE Style 45's | ECSTuning 15mm Spacers | Thule 45050 Crossroad Rack | Thule 870XT Fairing | LLumar 35%/20% Tint
    Custom Vienna Austria Euro Plate | GoMiniGo "No-Holes" License Plate Bracket | Smoked License Plate Cover | Black License Plate Frame | Khoalty LED License Plate Lights


  9. #9
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    Get yourself about 18"-24" of tubing that fits snugly over the bleed valve's head and an empty water bottle. Drill the right size hole in the bottle lid and insert the tube. You now have a mess free bleed bottle. These things rock.
    Last edited by static667; 06-02-2011 at 04:25 PM. Reason: correcting content
    19" VMR VB3 CSL reps w/ General G-Max 3 A/S, BMW Performance short throw shifter, CDV delete, M54B30 swap, and a redneck CAI.

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