Materials to Maintain Your ZHP IIIII Hand Protection IIIII Tools to Maintain Your ZHP
Amazon Link for ZHPMafia ZHP
Amazon Link for ZHPMafia ZHP
Amazon Link for ZHPMafia ZHP
Results 1 to 10 of 127

Threaded View

  1. #11
    Join Date
    Nov 2017
    Location
    Irvine, CA
    Posts
    836
    I decided to finally do something about the torn trunk wiring grommet. I was afraid of water intrusion with rains, I notice a little bit when I was in the Pacific N.W. where it rained a lot.

    Following the detailed DIY on e46f (link) made it simple. I was afraid of the de-pinning that was required to remove the plug ends, but a nice sharp pick tool and some patience made it go smoothly. Tip: take some photos of the wiring / pin-outs (or just write down the wire colors to the pin #s).

    It was just under 2 hours working slowly. I didn't need a clothes hanger to fish the wires through the new grommet. I had taped the different branches to the main bundle and then just fed it through slowly.

    I also sprayed down the new grommet with some 303, hopefully it'll keep the rubber elastic and last a bit longer.

    Because everyone likes photos, here we go:

    Stripped the trunk lid carpet:


    The wiring harness fished out:



    De-pinned:



    Gently pulling the de-pinned wiring harness through the body and into the trunk:



    Taping the leads onto the main trunkline in preparation of feeding through the new grommet:



    Feeding the taped wiring harness through the new grommet. I shook out the remaining 303 protectant beforehand:



    Feeding the harness from the body in preparation of inserting into the trunk again:



    The new grommet slipped into place. The little triangle marker should point upwards on the body-side, and outwards on the trunk-side:



    Since I had some fabric tape (this was purchased through the dealer, but I'm sure Amazon or local parts stores will carry it) I decided to add some protection against fraying from rubbing on the metal (it was probably unnecessary):



    Just the wiring harness going back into the trunk:




    Test your tail lights and the trunk release before closing the trunk to ensure wiring is ok.

    The new grommet installed, in all of its glory:

    Last edited by Will; 03-29-2020 at 04:41 PM. Reason: spelling

Similar Threads

  1. Engine Replacement
    By SureShot434 in forum Performance
    Replies: 163
    Last Post: 08-19-2020, 05:44 PM
  2. Replies: 290
    Last Post: 10-03-2019, 08:29 AM
  3. Just joined; '04 coupe AW/Blk project car
    By Will in forum New Members (or older members who have not introduced themselves)
    Replies: 10
    Last Post: 11-30-2017, 07:06 PM
  4. Lorenzo's ZHP Coupe Project
    By Lorenzo in forum Projects
    Replies: 60
    Last Post: 02-07-2016, 10:05 AM
  5. Engine and Transmission Mount Replacement
    By Hornung418 in forum Maintenance
    Replies: 12
    Last Post: 12-12-2012, 05:31 PM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •