Materials to Maintain Your ZHP IIIII Hand Protection IIIII Tools to Maintain Your ZHP
Amazon Link for ZHPMafia ZHP
Amazon Link for ZHPMafia ZHP
Amazon Link for ZHPMafia ZHP
Results 1 to 10 of 35

Threaded View

  1. #10
    Join Date
    Jul 2023
    Location
    Denton TX
    Posts
    79
    Help needed!

    What an eventful weekend. Started out my Friday and a few hours on Saturday to change out the lines that are attached to the PS reservoir and the one that attaches to the rack. Started the bleeding procedure and then about halfway in, one of the hoses that I apparently didn’t crimp well enough popped off. I had covered the alternator with a garbage bag but fluid still soaked it. No problems starting and hope the residual fluid runs out. So one maintenance item done.

    Now onto the cooling system: against my better judgement and probably conventional wisdom, im l only replacing the expansion tank and all but one line leading from it. I’m not replacing that long one that goes to the firewall. All others are being replaced. I managed to get that engine block coolant drain plug using a combo of extensions and swiveling head ratchet wrench. Got soaked as I’m sure everyone has. Since I put that leak detection dye in, I plan to flush with distilled water. All drains were opened and pretty confident the bulk of the coolant has been drained.

    But I’m stuck! Now I probably spent a few hours between the keyboard and my ET trying to get that bastard in. The bracket is original BMW. So was the ET. I bought a genuine BMW ET like you guys advised. It was not difficult to get it out from underneath: I took a piece of pine (5” long) and gave it a good smack. It came undone pretty easily. However I can’t get the new one in! First I tried muscle-ing it in. Then a little Vaseline. Then I put that same piece of pine on top of the top of the ET and gave it a firm but not barbarian smack. All it did was sliglhty deform the inner lip, which now I’m worried will cause a leak I’ll post a pic later.

    I plan on removing the long vert local bracket and seeing if I can get the ET back on without busting the flimsy bottom mount. I tell you, what a poor design. Gripes aside, do y'all have any advice o. How to get this on wi th out breaking it? Also could it be that the design changed?

    Other questions:
    - does anyone know the part number of the drain plug crush washer?
    - if I remove and reuse hoses, do yall recommend to replace the o-rings?
    - so what I understand is that when you snap in hose fittings, the metal clip must be in the locked position. Is the same true for the expansion tank?
    Last edited by TXRedDevil; 12-17-2023 at 11:26 AM.

Similar Threads

  1. Cooling System Refresh
    By Kimber in forum Maintenance
    Replies: 40
    Last Post: 04-19-2018, 03:22 AM
  2. Two Elring valve cover sets $20 ea shipped or trade for cooling system parts
    By Pilot05 in forum ZHP-Related Parts & Accessories (no vehicle sales)
    Replies: 0
    Last Post: 08-25-2016, 06:04 AM
  3. Cooling System Issues
    By VaTechZHP in forum Maintenance
    Replies: 19
    Last Post: 06-12-2013, 10:48 AM
  4. Help, missing parts for cooling system overhaul
    By UdubBadger in forum Mechanical | Troubleshooting
    Replies: 11
    Last Post: 02-20-2012, 11:59 AM
  5. Labor Cost: replacing cooling system
    By Linh in forum Maintenance
    Replies: 34
    Last Post: 11-30-2010, 05:46 PM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •