Materials to Maintain Your ZHP IIIII Hand Protection IIIII Tools to Maintain Your ZHP
Amazon Link for ZHPMafia ZHP
Amazon Link for ZHPMafia ZHP
Amazon Link for ZHPMafia ZHP
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  1. #3391
    Join Date
    May 2011
    Location
    Charleston SC
    Posts
    6,149

    The Random E46/ZHP Question Thread

    Take the belts off. Turn them inside out and squeeze like this:



    If you see any cracks in the ribs. It needs to be replaced

    While the belts are off, spin the tensioner and idler pulleys. They should spin relatively easy with no noise or roughness. If they need to be replaced you can replace just the pulleys. No need to replace the tensioners too

    Here's a video of a bad pully in my car. You can see it wobble a bit.

    Dinan CAI &Throttle body, ESS Tuning TS2, Bimmerbrakes gen3 headers, UUC SSK & DSSR. Achilles oil pump, VAC oil pan baffle
    M3 Motor mounts, UUC Trans mounts, Modified clutch style LSD 3.15, TMS front subframe reinforcement, Koni Yellow sports,
    H&R sport springs,
    UUC sway bars, BMW Perf. Rotors, UUC SS brake lines, Hawk HPS pads, CSL replica wheels,
    Rotora strut bar, FXR HID conversion, M3 Mirror conversion, BSW stage 1 speakers

  2. #3392
    Join Date
    Jan 2016
    Location
    Chicago area
    Posts
    1,920
    Quote Originally Posted by Sockethead View Post
    While the belts are off, spin the tensioner and idler pulleys. They should spin relatively easy with no noise or roughness. If they need to be replaced you can replace just the pulleys. No need to replace the tensioners too

    Here's a video of a bad pulley in my car. You can see it wobble a bit.

    Yeah, I saw that video. I don't think I saw anything like that, though I might need a closer look.

    Is it just the tensioner and idler pulleys that are up for replacement? I was also thinking of getting the underdrive kit (w/o alternator). Unfortunately, I'm not too "mechanically skilled". Maybe I'll check the reunion thread to see if someone could lend some heavy assistance.

  3. #3393
    Join Date
    May 2011
    Location
    Charleston SC
    Posts
    6,149
    Under drive pulleys are pretty easy especially if you car is a manual. They can be swapped out in under an hour
    Dinan CAI &Throttle body, ESS Tuning TS2, Bimmerbrakes gen3 headers, UUC SSK & DSSR. Achilles oil pump, VAC oil pan baffle
    M3 Motor mounts, UUC Trans mounts, Modified clutch style LSD 3.15, TMS front subframe reinforcement, Koni Yellow sports,
    H&R sport springs,
    UUC sway bars, BMW Perf. Rotors, UUC SS brake lines, Hawk HPS pads, CSL replica wheels,
    Rotora strut bar, FXR HID conversion, M3 Mirror conversion, BSW stage 1 speakers

  4. #3394
    Join Date
    Jan 2016
    Location
    Chicago area
    Posts
    1,920
    I read likewise, but I don't trust myself to do it alone.

  5. #3395
    Quote Originally Posted by holyc0w View Post
    I read likewise, but I don't trust myself to do it alone.
    Pulleys are super easy. I have replaced all of mine over the course of a few months. If your car is a manual, you got this! Pull the fan shroud out by removing a pop rivet and a T25 (maybe T27) screw. Unplug and pull. Go slow when wrench so you don't slip the wrench and hit the radiator. With the fan out, you will have good enough room to do the work. PM me if you have any questions too, I have an almost completed DIY (work in progress) for replacing pulleys.

    My tensioner pulley was the first to go, then idler. replaced water pump pulley when i did the water pump. Just bought a new alternator with pulley, and replaced the power steering pulley just last week.

  6. #3396
    Join Date
    Feb 2016
    Location
    Portland, Maine, USA area
    Posts
    840
    What a great series of posts. Thanks to all here.

  7. #3397
    Quote Originally Posted by Dual View Post
    What a great series of posts. Thanks to all here.
    Thats what we are here for! Thanks to the forum I was able to keep my ZHP from being totaled out by my insurance company. Rebuilt the entire front end, all new cooling system, oil pan gasket, new ignition system. Almost 5k in new parts on the car and it runs great.

    Did I mention I am not a mechanic by trade or education

  8. #3398
    Join Date
    Jan 2016
    Location
    Chicago area
    Posts
    1,920
    Quote Originally Posted by Dual View Post
    What a great series of posts. Thanks to all here.
    +1

    I bought the Rogue Engineering underdrive kit, and will buy the idler and tensioner pulleys soon. I think that should cover it and then I can check out the AC and alternator pulleys while I'm in there?

    A detailed guide will be nice. This should make maintenance day at the reunion interesting.

  9. #3399
    Join Date
    Jan 2016
    Location
    Chicago area
    Posts
    1,920
    Is this how the underside of the glovebox should align? Name:  IMG_20160917_1518108_rewind.jpg
Views: 245
Size:  316.8 KB

  10. I need to replace at least one front strut, and I'm considering doing the springs too, but I want to ask - are the stock springs in our cars a constant or progressive rate? I had the Touring Cup Kit suspension package installed in my 328Ci, which had PR springs, and it was good, but not great.


    Meanwhile, I was thinking of going with the H&R Sport Cup kit Turner Motorsport sells,

    https://www.turnermotorsport.com/p-3...nsion-package/

    but they also sell an H&R/Bilstein setup

    https://www.turnermotorsport.com/p-3...ackage/?pdk=Ag

    Does anyone have any experience with either?

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