Today I completed all maintenance work on my ZHP which ended up becoming a huge project but all the work is pretty much complete. I have never done anything as extensive as this by myself and am amazed by just how much good information can be found through fellow forum members as well as on the Internet. First of all my thanks to Jon (JupiterBMW) for his detailed TPMS retrofit DIY, Vas for pointing out the hose I was searching for, to Roylan for giving me the opportunity to buy his G.A.S. CCV Replacement Kit and to Botond for lending me his ramps which was a big help. I have always been amazed by the car community and how people involved come to help when help is needed. I hope this will always continue because we all share a common interest and I am always helping whenever someone reaches out to me.
So with that said this is the list of everything I have done during this recent maintenance/repair project:
- Oil Filter Housing gasket replacement
- VANOS Oil Feed Line replacement with new Banjo bolts and crush washers
- Cooling system hard line replacement (upper and lower) with original OEM BMW part
- Replaced all heater core hoses with original OEM BMW part
- Replaced radiator with original OEM BMW part
- Replaced expansion tank with original OEM BMW part
- Installed original OEM BMW thermostat
- Installed Stewart water pump
- Installed ECS Tuning lightweight aluminum water pump pulley
- Installed aluminum water pump thread cap
- Fully cleaned out intake manifold and installed new gaskets
- Cleaned out intake ports on engine as well as the area around the intake ports
- Replaced Engine Coolant Sensor with original OEM BMW part
- Replaced Oil Pressure Switch sensor with original OEM BMW part
- Replaced Oil Temperature sensor with original OEM BMW part
- Installed new Coolant Level sensor with original OEM BMW part
- Replaced Upper and Lower radiator hoses with original OEM BMW part
- Replaced Cooling Fan Switch sensor with original OEM BMW part
- Installed Upper Radiator Hose vent brass screw
- Installed expansion tank G.A.S. 1.2bar aluminum cap
- Installed Hella brand Electric Cooling Fan
- Refreshed all vacuum lines
- Reconditioned all fuel injectors and replaced O-rings and retainer clips
- Cleaned Throttle Body and replaced Throttle Body Gasket
- Cleaned Idle Control Valve
- Installed DISA with G.A.S. DISA upgrade
- Installed new Intake Boots (upper and lower) with original OEM BMW part
- Installed new External Ambient Temperature sensor with original OEM BMW part
- Replaced Oil Filter Housing Gasket and bolts with original OEM BMW parts
- Deleted the OE BMW CCV system
- Installed G.A.S. CCV Replacement Kit
- Retrofitted BMW TPMS
- Refilled coolant with BMW coolant
I can now focus on driveline and suspension maintenance for my ZHP next . . . . still more work I want to accomplish while restoring my ZHP
