Materials to Maintain Your ZHP IIIII Hand Protection IIIII Tools to Maintain Your ZHP
Amazon Link for ZHPMafia ZHP
Amazon Link for ZHPMafia ZHP
Amazon Link for ZHPMafia ZHP
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  1. #71
    Join Date
    Aug 2013
    Location
    Santa Cruz, CA
    Posts
    1,338
    Finally got done with the pressing things. The oil separator valve was really bothering me. I did a few tests and saw that the thing wasn't working right. Sudden oil consumption, noises and such. The thing basically failed, as they do at around this mileage. While I was at it, I followed Gary's (WOFN8R) and Derek's (Derbo) advise to replace the oil filter housing gasket. Initially, I was a bit iffy about doubling my workload since I'm very limited on time these days. But I knew that it doing both would make it easier because all of the extra room you get. Needless to say, best advise I've had in a while. You really don't want to be going there more than once in a very long time. When I popped the oil filter housing off, I was shocked to see how badly the gasket had failed. See the pic below for yourself. Cleaning it all took forever. Other than that, I took my time putting it all back together--cleaning everything including throttle body and idle control valve. Also replaced the idle control valve rubber grommet, oil dipstick o-ring seal, and both intake boots. Everything came back together nicely and I didn't end up with any extra parts. The car started right away and didn't appear to show signs of trouble. I say that deserves a beer!

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    Last edited by Lanister; 12-05-2015 at 10:08 PM.
    Call me Giya (sounds just like Karmann Ghia) | '05 ZHP Coupé AT - Sparkling Graphite Metallic | Project thread


    Wear Italian, Kiss French, Drink Russian, Drive German

  2. #72
    Join Date
    Jan 1970
    Location
    Liberty Township, OH
    Posts
    37,982
    Well done.

    Sent from my S4 > Mason, OH
    Call Me Dane l 2/2004 330i ZHP l 18x8 ET45 BBS CK's wrapped with Michelin Pilot Sport AS3+ @ 245-40-18 l KW V1 Coilovers in front l KW V1 springs w/ Bilstein B8 dampeners in rear l BMW Performance Rotors l UUC StrutBarbarian l Racing Dynamics Rear Strut Bar l Jim Conforti Shark Injector l Light Birch Interior Trim l Bimmian Celly Mount l M3 Trunk Mat l l e90 Performance E-Brake & Shift Knob l M3 Tri-Stitched Boots l AL Headlight Retrofit with ZKW Lenses l CobyWheel Wrap w/M3 Stitching l LCM sw 4.5 triple blink and rear fogs l Maple Interior Trim

  3. #73
    Join Date
    Jan 1970
    Location
    Southern California
    Posts
    18,061
    +1
    Randeaux/Rando/John/jr - '06 Cic ZHP; Southern California
    "ZHP or not, I still like you"


    ZHP Performance Package, Cold Weather Package, Leather, Jet Black/Black/BlackCube, NAV, Anthracite Black "my individual" interior trim
    ESS Stage 1 Twin Screw Supercharger, Sprint Booster, BMW Perf Intake, Magnaflow Exhaust, Dinan TB & STEP S/W, UCC Sway Bars, Apex EC-7 18x8.5 ET38
    Suspension: AST 44100 dampers, Bimmerworld front adjustable end links, Swift springs (8K front, 10K rear), Vorshlag camber plates
    Dynavin D99+, Hardwire V1 (w/V1 Connection), BSW Stage 1 Speakers, Kicker Amp/Subwoofer
    BMW Performance Strut Brace, Orion V2 Angel Eyes, No-holes License Plate, SMG Paddle Shift Mod, Besian VANOS, Gold DISA, Fan Delete, M3 Side Mirrors
    Note: Actual car no longer resembles signature picture

  4. #74
    Join Date
    Sep 2011
    Location
    San Francisco, CA
    Posts
    6,846
    Nice work Giya! I told you it was a good idea to get that OFHG while you were in there! Don't want to waste all that cleaning to see that stupid gasket mess it all up again.

  5. #75
    Join Date
    Aug 2013
    Location
    Santa Cruz, CA
    Posts
    1,338
    Thanks Derek. Honestly, I don't even know how I would do the CCV valve without all the extra room. So glad it's over
    Call me Giya (sounds just like Karmann Ghia) | '05 ZHP Coupé AT - Sparkling Graphite Metallic | Project thread


    Wear Italian, Kiss French, Drink Russian, Drive German

  6. #76
    Join Date
    Sep 2011
    Location
    San Francisco, CA
    Posts
    6,846
    Quote Originally Posted by Lanister View Post
    Thanks Derek. Honestly, I don't even know how I would do the CCV valve without all the extra room. So glad it's over
    Thats a good question. I don't think I would've attempted it without doing the OFHG at the same time. :X

  7. #77
    Join Date
    Aug 2013
    Location
    Santa Cruz, CA
    Posts
    1,338
    I've seen it done though. What was more impressive some is dude doing his OFHG without taking off the fan. I really wonder how he managed to torque the alternator bolts down with barely any room.
    Call me Giya (sounds just like Karmann Ghia) | '05 ZHP Coupé AT - Sparkling Graphite Metallic | Project thread


    Wear Italian, Kiss French, Drink Russian, Drive German

  8. #78
    Join Date
    Sep 2011
    Location
    San Francisco, CA
    Posts
    6,846
    Quote Originally Posted by Lanister View Post
    I've seen it done though. What was more impressive some is dude doing his OFHG without taking off the fan. I really wonder how he managed to torque the alternator bolts down with barely any room.

    magically u joints?

  9. #79
    Join Date
    Aug 2013
    Location
    Santa Cruz, CA
    Posts
    1,338
    Yep, magic!
    Call me Giya (sounds just like Karmann Ghia) | '05 ZHP Coupé AT - Sparkling Graphite Metallic | Project thread


    Wear Italian, Kiss French, Drink Russian, Drive German

  10. #80
    Join Date
    Jul 2011
    Location
    Long island, New York
    Posts
    1,493
    Indeed, it's magic.

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